Influence of Copper Oxide on Femtosecond Laser Surface Processed Copper Pool Boiling Heat Transfer Surfaces

Corey Kruse, Alfred Tsubaki, Craig Zuhlke, Dennis Alexander, Mark Anderson, Edwin Peng, Jeff Shield, Sidy Ndao, George Gogos

Research output: Contribution to journalArticle

Abstract

Pool boiling heat transfer with the use of femtosecond laser surface processing (FLSP) on copper surfaces has been studied. FLSP creates a self-organized micro/nanostructured surface. In the previous pool boiling heat transfer studies with stainless steel FLSP surfaces, enhancements in critical heat flux (CHF) and heat transfer coefficients (HTCs) were observed compared to the polished reference surface. However, this study shows that copper FLSP surfaces exhibit reductions in both CHF and HTCs consistently. This reduction in heat transfer performance is a result of an oxide layer that covers the surface of the microstructures and acts as an insulator due to its low thermal conductivity. The oxide layer was observed and measured with the use of a focused ion beam milling process and found to have thickness of a few microns. The thickness of this oxide layer was found to be related to the laser fluence parameter. As the fluence increased, the oxide layer thickness increased and the heat transfer performance decreased. For a specific test surface, the oxide layer was selectively removed by a chemical etching process. The removal of the oxide layer resulted in an enhancement in the HTC compared to the polished reference surface. Although the original FLSP copper surfaces were unable to outperform the polished reference curve, this experiment illustrates how an oxide layer can significantly affect heat transfer results and dominate other surface characteristics (such as increased surface area and wicking) that typically lead to heat transfer enhancement.

Original languageEnglish (US)
Article number051503
JournalJournal of Heat Transfer
Volume141
Issue number5
DOIs
StatePublished - May 1 2019

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Copper oxides
copper oxides
Ultrashort pulses
boiling
Boiling liquids
Copper
heat transfer
Heat transfer
copper
lasers
Oxides
oxides
heat transfer coefficients
Heat transfer coefficients
Processing
Heat flux
augmentation
heat flux
fluence
Focused ion beams

ASJC Scopus subject areas

  • Materials Science(all)
  • Condensed Matter Physics
  • Mechanics of Materials
  • Mechanical Engineering

Cite this

Influence of Copper Oxide on Femtosecond Laser Surface Processed Copper Pool Boiling Heat Transfer Surfaces. / Kruse, Corey; Tsubaki, Alfred; Zuhlke, Craig; Alexander, Dennis; Anderson, Mark; Peng, Edwin; Shield, Jeff; Ndao, Sidy; Gogos, George.

In: Journal of Heat Transfer, Vol. 141, No. 5, 051503, 01.05.2019.

Research output: Contribution to journalArticle

Kruse, Corey ; Tsubaki, Alfred ; Zuhlke, Craig ; Alexander, Dennis ; Anderson, Mark ; Peng, Edwin ; Shield, Jeff ; Ndao, Sidy ; Gogos, George. / Influence of Copper Oxide on Femtosecond Laser Surface Processed Copper Pool Boiling Heat Transfer Surfaces. In: Journal of Heat Transfer. 2019 ; Vol. 141, No. 5.
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